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Range Rover Front Axle

Page Contents
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Introduction
Front Axle/Differential
Halfshaft - Front
CV Joint - Front
Chrome Swivel Ball - Front
Swivel Housing (Steering Swivel) - Front
Stub Axle - Front
Hub & Driveshaft - Front
Gear Oil

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Introduction


Introduction
Front Axle
The Range Rover's front axle is an extremely rugged beam axle design, comprising a one-piece steel tube with a separate cast steel differential housing.
All of the component parts of the axle, such as the differential assembly, halfshafts and C.V. joints, can be removed and replaced with the axle in situ. It is rare for a Range Rover to require a complete replacement axle and for this reason we have avoided listing full axle assemblies. Nevertheless, if you should require a complete unit, please contact our sales department for price & availability (remembering to quote the year and VIN number of your vehicle, along with the serial number of the axle).
D.I.Y. overhaul of the differential assembly is not really viable, due to the specialist tools and skills required, so we list complete differential assemblies.
Serial Number
The serial number of the front axle is stamped on the front or top of the axle casing, on the left hand side (roughly in line with the axle breather). Serial numbers comprise a 3-figure code, identifying the axle type, followed by the serial number and then a suffix letter (A, B or C). The final drive ratio for all models is 3.54:1.
Important - ABS
ABS was introduced in 1990 (VIN GA), necessitating some changes to the front halfshafts and C.V joints. In order to simplify this complicated area, we have divided the relevant parts into two categories: non-ABS vehicles and ABS-equipped vehicles. It is important to bear this in mind when ordering parts, due to the safety-critical nature of ABS-related components.

 

Front Axle/Differential


Breather (Axle casing) - (1) - 515845A
Breather pipe - (1) - FTC2175

Differential assembly (Front);
NOTE: On vehicles up to 1992 (VIN JA623679), please check to see wether the original differential casing is fitted with a filler plug and order accordingly.
1970 to VIN JA623614 (1992) -
Diff case without filler plug
New - (1) - FTC2750
Factory Recon - (1) - FTC2750E
Rimmer Recon - (1) - FTC2750R
Diff case with filler plug
New - (1) - FTC1709N
Recon - (1) - FTC1709R
JA623615 to KA637567 (1993)
New - (1) - FTC2750
Factory Recon - (1) - FTC2750E
Rimmer Recon - (1) - FTC2750R
KA637568 onwards
New - (1) - FTC3272
Factory Recon - (1) - FTC3272E
Rimmer Recon - (1) - FTC3272R

Oil seal (Diff pinion);
1970 to June 1985 - (1) - FRC4586
July 1985 onwards - (1) - FRC8220

Gasket (Diff housing cover) - (1) - 7316
All models.

Bearing (Diff);
Pinion -
Outer - (1) - 539707
Inner - (1) - 539706
Differential -
Up to axle suffix G - (2) - 41045
Axle suffix H onwards - (2) - RTC2726

Halfshaft - Front


NOTE: Some vehicles - including Non-ABS vehicles from 1992 and vehicles fitted with ABS from 1990 - feature a different design of halfshaft assembly to that used on earlier vehicles. This later type of halfshaft assembly features a combined C.V. joint and driveshaft with separate outer hub, instead of the previous arrangement of separate C.V. joint and combined outer hub/driveshaft (also known as the driving member) assembly. These vehicles can most easily be identified by removing the outer hub (driving member) to see whether it incorporates a driveshaft. An outer hub driving member) that is splined but with no driveshaft indicates the later halfshaft design, as described above.

Halfshaft & CV joint assembly (Non ABS);
1970 to VIN EA305589 (1988) -
RH - (1) - 571895
LH - (1) - 571896
VIN EA305590 (1988) to 1992 (VIN JA) -
RH - (1) - FRC9518
LH - (1) - FRC9519
1993 (VIN KA) onwards -
With combined outer hub/driveshaft
RH - (1) - FTC862
LH - (1) - FTC863
With combined CV joint/driveshaft
RH - (1) - FTC3146
LH - (1) - FTC3147

Halfshaft & CV joint assembly (ABS);
From 1990 (VIN GA) onwards.
Note:ABS vehicles are fitted with a combined CV joint/driveshaft assembly. The CV joint includes sensor teeth for the ABS.

1990 (VIN GA) to the following axle nos:
(RHD V8) 48L05146C, 49L11363C
(RHD Diesel) 52L00424C, 53L02087C
(RHD/LHD Air Suspension) 56L03430B, 57L05188B
RH - (1) - FTC862
LH - (1) - FTC863
Above axle nos. onwards -
RH - (1) - FTC3146
LH - (1) - FTC3147

Halfshaft only (Non ABS);
Note:The later design of halfshaft, with combined CV joint/driveshaft, is only available as a complete assembly.
1970 to VIN EA305589 (1988) -
RH - (1) - 606662
LH - (1) - 606663
VIN EA305590 (1988) to VIN JA624516 (1992) -
RH - (1) - RTC5840
LH - (1) - RTC5842

Halfshaft only (ABS);
Note:Halfshafts are available separately only for early ABS equipped vehicles. For later ABS vehicles, use complete assemblies.
Early ABS vehicles -
RH - (1) - RTC6754
LH - (1) - RTC6755

CV Joint - Front



CV joint (Non ABS);
Note:The later type of combined CV joint/driveshaft is not available separately, but only as a complete halfshaft assembly.
1970 to VIN EA305589 (1988) - (2) - 606665
VIN EA305590 to JA624516 (1992) - (2) - RTC5843

CV joint (ABS);
Note:CV joints are only available separately for early ABS equipped vehicles. For later ABS vehicles, use complete assemblies.
Early vehicles - (2) - RTC6811

Spacer (CV joint);
Non ABS vehicles -
With separate CV joints - (2) - FTC254
Up to approximately 1992.

ABS equipped vehicles - (2) - RTC5841
1990 onwards.

Thrust sleeve (CV joint) - (2) - 571822
Non ABS vehicles with separate CV joints.
Circlip (CV joint) - (1) - STC579
Non ABS & ABS vehicles with combined CV joint/driveshaft assemblies.

Chrome Swivel Ball - Front



Chrome swivel ball;
Non ABS -
1970 to June 1985 - (2) - 571766
6 bolt fixing.
July 1985 onwards - (2) - FRC7065
7 bolt fixing.
ABS vehicles -
1990 (VIN GA) onwards - (2) - FTC5105
7 bolt fixing.

Railko bush (Chrome swivel) - (2) - FTC125
ABS equipped vehicles only.

Oil seal (Chrome swivel);
Internal (Small) - (2) - 571718
External (Large) -
1970 to approx. 1990 - (2) - 571890
12.5mm thick.
1990 (approx) onwards - (2) - FTC3401
Inc. all ABS vehicles. 9mm thick.

Gasket (Chrome swivel);
1970 to June 1985 - (2) - 571889
6 bolt fixing.
July 1985 onwards - (2) - FTC3646
7 bolt fixing.

Swivel Housing (Steering Swivel) - Front


Non ABS Vehicles - up to VIN JA624516 (1992)
Taper roller bearing - (4) - 606666

Swivel pin;
Upper - (2) - 571756
Lower - (2) - 571819

Shim (Upper swivel pin);
0.003" - (ar) - 571743
0.005" - (ar) - 571744
0.010" - (ar) - 571745
0.030" - (ar) - 571746

Gasket (Lower swivel pin) - (2) - 571815
Lock washer - (4) - 576608

Damper (Lower swivel pin);
RH - (1) - FTC1620
LH - (1) - FTC1621

Non ABS Vehicles - VIN JA624517 onwards
Taper roller bearing - (4) - 606666

Swivel pin;
Upper - (2) - FTC2882
Lower - (2) - FRC2894

Shim (Upper swivel pin);
0.003" - (ar) - FRC2883
0.005" - (ar) - FRC2884
0.010" - (ar) - FRC2885
0.030" - (ar) - FRC2886

Gasket (Lower swivel pin) - (2) - 571815
Lock washer - (4) - 576608

Damper (Lower swivel pin);
RH - (1) - FTC1620
LH - (1) - FTC1621

ABS Equipped Vehicles - 1990 onwards
Taper roller bearing - (4) - 606666
Thrust washer - (2) - FTC124
Swivel pin (Upper) - (2) - STC226
Bush (Upper swivel pin) - (2) - FTC1374
For ABS sensor.
Seal (Upper swivel pin) - (2) - FTC1376
For ABS sensor.
Swivel pin (Lower) - (2) - FRC2894

Shim (Upper swivel pin);
0.003" - (ar) - FRC2883
0.005" - (ar) - FRC2884
0.010" - (ar) - FRC2885
0.030" - (ar) - FRC2886

Gasket (Lower swivel pin) - (2) - FTC3647

Damper (Lower swivel pin);
RH - (1) - FTC1616
LH - (1) - FTC1617

Stub Axle - Front


Non ABS Vehicles - up to VIN JA624516 (1992)

Stub axle;
1970 to June 1985 - (2) - 593788
July 1985 to VIN EA305589 - (2) - FRC8026
(1988) Axle suffix A.
VIN EA305590 to VIN JA624516 - (2) - FTC57

Bush (Stub axle) - (2) - 571821
1970 to 1992.
Thrust washer (Stub axle) - (2) - FTC56
1992 onwards.

Gasket (Stub axle to swivel housing);
1970 to Jun 1985 - (2) - 571751
July 1985 onwards - (2) - FTC3648

Mud shield (Stub axle);
1970 to June 1985 - (2) - 593610
July 1985 onwards - (2) - FRC2310

Non ABS Vehicles - VIN JA624517 onwards
Stub axle - (2) - FTC3154
Thrust washer (Stub axle) - (2) - FTC56
Gasket (Stub axle to swivel housing) - (2) - FTC3648
Mud shield (Stub axle) - (2) - FRC2310

ABS equipped Vehicles - 1990 onwards

Stub axle;
1990 to VIN JA624755 (1992) - (2) - FTC858
VIN KA624756 (1993) onwards - (2) - FTC3154

Bearing (Stub axle) - (2) - FTC861

Oil seal (Stub axle);
Up to VIN JA624755 (1992) - (2) - FTC840
VIN KA624756 (1993) onwards - (2) - FTC5268

Thrust washer (Stub axle) - (2) - FTC56
1992 onwards.
Gasket (Stub axle to swivel housing) - (2) - FTC3648

Hub & Driveshaft - Front



Hub & wheelstud assembly (Non ABS);
1970 to June 1985 - (2) - FRC5927
July 1985 to VIN JA624516 - (2) - FTC1457
VIN JA624517 onwards - (2) - FTC942

Hub & wheelstud assembly (ABS Vehicles);
1990 (VIN GA) onwards - (2) - FTC942

Wheelstud;
For steel wheels - (10) - 576841
For alloy wheels - (10) - FRC5926
NOTE: Wheelstuds for alloy wheels have larger head and are marked with either a triangle or a groove on the end of the stud.

Wheel bearing kit;
Per wheel. Comprises 2 x wheel bearings, inner & outer hub seals, lock washer and outer hub gasket.
Non ABS vehicles -
1970 to June 1985 - (2) - RA1262
July 1985 onwards - (2) - RA1263
ABS equipped vehicles -
All models - (2) - RA1264

Bearing only (Hub) - (4) - RTC3429

Hub seal (Inner);
1970 to June 1985 -
Early vehicles (8mm thick) - (2) - RTC3508
Later vehicles (12mm thick) - (2) - RTC3511
July 1985 onwards - (2) - FTC4785

Hub seal (Outer) - (2) - FRC8222
Non ABS only.

Lock washer (Hub nut);
Non ABS up to VIN JA624516 - (2) - 217353
1992.
Non ABS VIN JA624517 onwards - (2) - FTC3179
1992.
ABS equipped vehicles - (2) - FTC3179

Spacer (July 1985 onwards) - (2) - FRC8227
Non ABS only.
Outer hub/driveshaft - (2) - 571761
Non ABS vehicles up to VIN JA624516 (1992).
Outer hub (without driveshaft) - (2) - FTC859
Non ABS vehicles from VIN JA624517 & ABS equipped vehicles from 1990 onwards.
Gasket (Outer hub) - (2) - 571751

Gear Oil


EP90 gear oil (Unipart 0.5 litre) - (ar) - GGL190
Swivel grease (Sachet) - (2) - STC3435
For use instead of EP90 in swivel housings. Comes in pre-measured dispenser sachet. Once only application - no need to top up.



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Sat, 11 Oct 2008