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Range Rover Brakes

Page Contents
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Introduction
Brake Discs
Brake Pads
Brake Calipers
Uprated Brake Kits
Brake Hydraulics
Brake Pipes
Brake Hoses
Brake Fluid
ABS Components
Electronic Traction Control
Miscellaneous

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Introduction


Introduction
Range Rovers are equipped with disc brakes all round. Front discs are 298.17mm (11.75") diameter (solid discs up to October 1989, vented from then onwards) and rears are 290.0mm (11.42") diameter. Rear discs on all models are solid. ABS was fitted to Vogue SE models from 1990 onwards as standard, and was available as an option on other models.
Uprated Brakes
We have 3 kits available for uprating the Range Rover's braking system, depending on the year of the vehicle and whether just the front, or the front & rear, are to be improved. All of the kits contain grooved (handed) discs - ventilated at the front and solid at the rear - and carbon/kevlar brake pads. To complement our uprated brake kits, but also suitable for standard brakes, we stock stainless steel braided brake hoses, which improve brake line pressure and brake pedal feel.
Important
Imperial & Metric threads - 1970 to 1989
The threads in the brake system of early (1970 to approx. 1984) Range Rovers are imperial (UNF). In 1984, calipers were changed to metric threads. Although similar in appearance, the two threads cannot be mixed; therefore, it is important to identify the type fitted to your vehicle before ordering replacement parts:
Imperial threads. Front axle suffixes A,B,C,D & E and rear axle to suffix C, use imperial threads. (1970 to approx. 1984).
Metric threads. Front axle suffix F and rear axle suffix D (approx. 1984) onwards use metric threads. In addition, metric threads are marked with the letter M on one of the flats at the base of the threads. Finally, with the introduction of metric threads, a new Lockheed master cylinder was fitted, incorporating an integral PDWA & warning switch.
Imperial & Metric threads - 1990 onwards
With the introduction of vented front discs from VIN GA (October 1989), imperial threads were again used in the brake calipers. In 1994, these were changed to metric.

 

Brake Discs



Brake disc (Front);
Solid -
1970 to 1985 (VIN BA) - (2) - 571762
1986 (VIN CA) to 1989 - (2) - FRC7329
Vented -
1990 Onwards - (2) - FTC902

Brake disc (Rear);
1970 to 1985 (VIN BA) - (2) - 571912
1986 (VIN CA) onwards - (2) - FTC1381
With & without ABS.

Brake Pads



Brake pads (Front);
Axle set (4 pads).
1970 to 1990 - (1) - STC2956
For solid discs, for use with split pin type retaining pins.
1990 onwards - (1) - STC8571
For vented discs, for use with solid pin type retaining pins.

Brake pads (Rear) - (1) - STC8570
All models.

Retaining kit (Brake pads);
Includes pins & anti-rattle springs.
Front -
1970 to 1990 (solid discs) - (1) - RA1396
Split-pin type retaining pins.
1990 onwards (vented discs) - (1) - STC8575
Solid type retaining pins.
Rear -
All models - (1) - STC8574

Shim (Anti-squeal - rear);
LH outer & RH inner - (2) - 591628
RH outer & LH inner - (2) - 591629

Brake Calipers



Brake caliper (Front - solid discs);
1970 to 1984 (To front axle suffix E) -
Imperial threads.
RH - (1) - 606681
LH - (1) - 606682
1984 to 1990 (Front axle suffix F onwards) -
Metric threads.
RH - (1) - AEU1718
LH - (1) - AEU1719

Brake caliper (Front - vented discs);
1990 to 1994 -
RH - (1) - RTC6776
LH - (1) - RTC6777
1995 onwards -
RH - (1) - STC1282
LH - (1) - STC1283

Brake caliper (Rear - with & without ABS);
1970 to 1984 (To rear axle suffix C) -
Imperial threads.
RH - (1) - 606694
LH - (1) - 606695
1984 (Rear axles suffix D) to March 1993 -
Metric threads.
RH - (1) - RTC5889
LH - (1) - RTC5890
April 1994 onwards -
RH - (1) - STC1264
LH - (1) - STC1265

Piston (Brake caliper);
Front - (8) - RB7174
Rear - (4) - 606696

Seal kit (Caliper piston);
Front - (4) - AEU1547
Rear - (2) - 8G8587

Bleed nipple;
Front -
Imperial (1970 to 1984) - (6) - 606684
Metric (1984 onwards) - (6) - RTC1526
Rear -
Imperial (1970 to 1984) - (2) - 606684
Metric (1984 onwards) - (2) - RTC1526

Uprated Brake Kits


EBC Turbo Groove Brake Discs

Advantages
• 'Blind' degassing holes reduce chance of stress cracks, common with 'through drilling'.
• Full sweep wide scraper grooves help deglaze pads, reduce fade and promote parallel pad wear during use.
• Grooves extended to outer diameter allow exit of dust, grit etc from braking area. (grooves that stop short only capture dust and grit and cause disc marking)
• Zinc plate and gold passivate finish improves cosmetic appearance beneath alloys and prevents corrosion on areas not swept by the pad.
• Premium quality British made product, TUV approved, x-ray inspected and balanced.
• This disc configuration used with Kevlar pads will virtually eliminate brake fade by breaking down the surface gases produced by hot pads thus helping the pad remain in effective contact with the disc.
• This disc pad combination gives the ultimate braking performance from a standard system.

For improving the braking ability of your Range Rover when performance and/or handling improvements have been carried out, we have the following Uprated Brake Kits available.

• Kit 1: 1986 up to October 1989 (3.5 V8 & 2.4TD)
  Front brake kit comprising: 2 New Calipers, 2 EBC Turbo Groove Vented discs and set of EBC Kevlar (green stuff) pads.


Kit 1 - (1) - RA1357

• Kit 2: Vehicles from October 1989 onwards (3.9 V8& 2.5 diesel engines)
  Front brake kit comprising: 2 EBC Turbo Groove Vented front discs and set of EBC Kevlar (green stuff) pads.


Kit 2 - (1) - RA1358

• Kit 3: All vehicles 1986 onwards.
  Rear brake kit comprising: 2 EBC Turbo Groove Solid rear discs and set of EBC Kevlar (green stuff) pads.


Kit 3 - (1) - RA1359

Replacement EBC Turbo Groove Brake Discs;
Supplied in pairs.
Front (vented) - (1) - RA1394
Rear (solid) - (1) - RA1395

Replacement Kevlar (green stuff) pads;
Front (Kit 1 & 2) - (1) - RA1392
Rear (Kit 3) - (1) - RA1393

Brake Hydraulics



Master cylinder (Non ABS);
1970 to 1984 - (1) - RTC3657
Imperial.
1984 to 1987 (VIN DA301157) - (1) - RTC3658
Metric - Lockheed, with integral warning switch.
1987 to 1984 (VIN DA301158 to LA647644) - (1) - NTC4991
Girling, without integral warning switch.
1995 (VIN MA647645) onwards - (1) - STC1763

Seal kit (Master cylinder);
1970 to 1984 - (1) - AEU1940
1984 to 1987 (VIN DA301157) - (1) - AEU1894
1987 (VIN DA301158) onwards - (1) - RTC5834

Warning switch (Pressure failure) - (1) - PRC2583
Fitted in master cylinder body.

Servo (Non ABS);
1970 to 1984 - (1) - 607394
1984 to 1987 (VIN DA301157) - (1) - AEU1715
1987 (VIN DA301157) onwards - (1) - STC1286

Servo Repair Kit (1970-1984) - (1) - AEU1021

Vacuum hose (Servo);
Carb vehicles (670mm) - (1) - NTC3291
EFi vehicles -
RHD (670mm) - (1) - NTC3291
LHD
To VIN LA647644 (1994) - (1) - NTC4242
VIN MA647645 (1995) onwards - (1) - NTC7862
Diesel vehicles -
RHD (670mm) - (1) - NTC3291
LHD (1150mm) - (1) - NTC4242

Non-return valve (Servo);
1970 to 1984 - (1) - 606030A
1984 to 1994 - (1) - RTC5636
1992 onwards - (1) - STC780

Non-return valve (Inlet manifold) - (1) - RTC5907
Switch (Vacuum loss indication) - (1) - 589219
Where fitted.

Pressure reducing valve (Non ABS);
Horizontally mounted - (1) - 565550
Vertically mounted - (1) - 599443
1984 to 1985 - (1) - NRC5352
1986 (VIN CA) only - (1) - ANR3194
1987 (VIN DA) onwards - (1) - NTC6868L

Pressure reducing valve (ABS vehicles);
Standard wheelbase vehicles - (1) - NTC6868L
Long wheelbase vehicles - (1) - NTC9753

Pressure reducing valve (Rear) - (1) - NRC5352
Early vehicles only.

Brake Pipes


We have listed below our copper brake pipe kits (non-ABS only), which contain a full vehicle set of rigid brake pipes (including caliper pipes). Also listed below are standard (rigid) caliper pipes as these commonly require replacement. If you require any individual pipes not listed below, or ABS brake pipes, please contact our sales department.

Brake pipe kit (Non ABS);
1970 to 1984 (Imperial thread) -
Early - 2 door only - (1) - RA1193
With rear pressure reducing valve.
2 & 4 door - (1) - RA1194
Without rear pressure reducing valve.
1984 to 1986 (Metric thread) - (1) - RA1195
1987 (VIN DA) onwards - (1) - RA1196

Brake pipe (Caliper to flexible hose);
1970 to 1984 (Imperial) -
Primary - (2) - 90577882
Secondary - (2) - 577878
1984 to 1991 (Metric);
Primary
RH - (1) - NTC8096
LH - (1) - NTC8098
Secondary
RH - (1) - NTC8097
LH - (1) - NTC8099
1992 (VIN JA) to 1994 (VIN LA) -
Primary
RH - (1) - NTC9547
LH - (1) - NTC9546
Secondary
RH - (1) - NTC9545
LH - (1) - NTC9548
1995 (VIN MA) onwards -
Primary
RH - (1) - ANR2956
LH - (1) - ANR2957
Secondary
RH - (1) - ANR2958
LH - (1) - ANR2955

Brake pipe clip;
Double - (ar) - 625521A
Single - (ar) - GHF1192

Brake Hoses


Brake hoses are available as standard (ie rubber) type or stainless steel braided type. Stainless braided hoses have a smaller internal diameter, which increases the brake fluid pressure. In addition, the stainless outer braiding improves pedal feel by preventing the hose from bulging.

Brake hose (Front - ABS & Non ABS);
Flexible jumper hose.
1970 to 1984 -
Standard - (4) - NRC2209
Stainless steel braided - (4) - NRC2209AQ
1984 to 1991 (VIN HA) -
Standard - (4) - NRC4401
Stainless steel braided - (4) - NRC4401AQ
1992 (VIN JA) onwards -
Standard - (4) - NTC7670
Stainless steel braided - (4) - NTC7670AQ

Brake hose (Rear);
Flexible jumper hose.
1970 to 1984 -
Standard - (1) - 598973
Stainless steel braided - (1) - 598973AQ
1984 onwards -
ABS & Non ABS
Standard - (1) - NTC3458
Stainless steel braided - (1) - NTC3458AQ

Aeroquip Brake Hose Sets;
Stainless steel braided.
1970-1984 - (1) - RA1378GR
5 hoses.
1984-1991 (to HA) non ABS - (1) - RA1379GR
5 hoses.
1984-1991 (to HA) ABS - (1) - RA1380GR
6 hoses.
1992 (JA) onwards, non ABS - (1) - RA1381
5 hoses.
1992 (JA) onwards, ABS - (1) - RA1382
6 hoses.

Brake Fluid



Brake fluid;
Unipart DOT 3 -
1 litre - (ar) - GBF103
Silicone -
0.5 litre - (ar) - RX1327
1 litre - (ar) - RX1326

Brake cleaner (Aerosol) - (1) - GBF901

ABS Components



Booster;
1990 to 1991 (VIN HA) - (1) - NTC9787
1992 (VIN JA) onwards - (1) - STC886

Accumulator - (1) - RTC6498

Vacuum pump;
Always replace the ABS relays (3 off) when replacing the vacuum pump.
1990 to 1991 (VIN HA) - (1) - NTC9921
1992 (VIN JA) to VIN KA632718 - (1) - STC885
1993 (VIN KA632719) onwards - (1) - STC1181

Electronic control unit - (1) - STC1221

Relay (ABS);
Warning lamp relay - (1) - PRC8531
Valve relay - (1) - PRC9603
Hydraulic pump relay - (1) - PRC9603

Fuse (Hydraulic pump relay - MAXI) - (1) - PRC7498

Sensor (Front);
1990 to 1991 (VIN HA) - (2) - STC90
1992 (VIN JA) onwards -
RH - (1) - STC1864
LH - (1) - STC1865

Sensor (Rear);
1990 to 1991 (VIN HA) -
RH - (1) - RTC6743
LH - (1) - RTC6742
1992 (VIN JA) onwards -
RH & LH - (1) - STC1866
Inc harness.

Bush (Sensor) - (4) - FTC1374
Front & rear.
Seal (Sensor) - (2) - FTC1376
Front only.

Exciter ring;
Rear - (2) - FTC1379

Pressure reducing valve;
Standard wheelbase - (1) - NTC6868L
Long wheel base - (1) - NTC9753

Electronic Traction Control


Electronic traction control (ETC) was introduced in October 1992 on ABS-equipped vehicles. ETC works in conjunction with the ABS - on the rear wheels only - by applying brake pressure to the spinning wheel, thereby transferring drive to the opposite wheel.

Valve block - (1) - STC845
Pressure reducing valve - (1) - NTC9753

Miscellaneous



Stop lamp switch;
Non ABS - (1) - 134529
ABS - (1) - AMR2010

Brake pedal rubber;
Manual - (1) - 575818
Automatic - (1) - ANR2941



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Sat, 11 Oct 2008