Diesel Engines Diesel engines were introduced as an option for the Range Rover in April 1986. The first diesel engine fitted was the (Italian) VM 2400 4-cyl, which was turbocharged and intercooled for the Range Rover application. This is essentially the same engine as fitted to the Rover SD1 saloon from 1982 onwards, except that the slightly lower powered SD1 engine was not fitted with an intercooler. In October 1989, the 2400 TD engine was replaced by the 2500TD, which is a longer stroke version of its predecessor. Vehicles fitted with VM turbo diesel engines were only available with manual transmission. In November 1992, the VM 2500TD engine was replaced by Land Rover's own diesel unit, the 200Tdi, which was already fitted to the Discovery and Defender. In March 1994, the 200Tdi was replaced by the 300Tdi. Like the VM engines, the 200 & 300Tdi are (2500cc) 4-cyl turbocharged and intercooled diesels. Unlike the Italian diesels, however, they are direct injection engines. Only the 300Tdi was available from Land Rover with automatic transmission. Engine Identification 2400 TD VM engines begin 11A, followed by a serial no. 2500TD VM engines begin 95A, followed by a serial no. 200Tdi engines begin 41L, with a serial no. 300Tdi engines begin with one of the following :- 17L, 18L, 19L, 20L, 21L or 22L depending on engine & transmission type, followed by a serial no.

Full Engines

Full engine (New);
2400TD - (1) - ETC9091N
Complete engine including flywheel, clutch, water pump & pulleys, turbocharger and injectors. Less electrics.
2500TD - (1) - ETC9104N
Complete engine including flywheel, clutch, water pump & pulleys, turbocharger and injectors. Less electrics.
200Tdi
Complete (Air con) - (1) - STC1173N
Includes flywheel, clutch & electrics.
Bare - (1) - STC1065N
300Tdi
Bare - (1) - STC1736N

Cylinder Block Components - 2400/2500TD

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Liner (Cylinder block) - (4) - AEU2001L
Oil pressure valve - (1) - AEU2195

Piston & rings;
2400TD - (4) - AEU2909
2500TD - (4) - RTC6646

Piston rings only - (4) - LFP10081L
Gudgeon pin - (4) - RTC5003
Spring ring (Gudgeon pin) - (4) - AEU2042

Con rod assembly;
2400TD - (4) - AEU2036L
2500TD - (4) - RTC6645

Bush (Little end) - (4) - AEU2037
2400TD only.
Bolt (Con rod) - (8) - AEU2038L

Bearing set (Big end);
Standard size - (1) - AEU2039L
Oversize (0.25mm) - (1) - AEU2040L
Oversize (0.5mm) - (1) - AEU2041L

Crankshaft - 2400/2500TD

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Crankshaft (New);
2400TD - (1) - AEU2007
2500TD - (1) - RTC6653

Bearing set (Main);
Standard size - (1) - STC651S
Oversize (0.25mm) - (1) - RTC276525L

Thrust washer;
For 2500TD quantity = 1.
Standard size - (2) - AEU2020
Oversize (0.10mm) - (2) - AEU2021
Oversize (0.20mm) - (2) - AEU2022L

Spigot bearing (Input shaft) - (1) - ETC9043

Oil seal (Crankshaft);
Rear - (1) - RTC6710
Front - (1) - RTC6771

'O' ring (Crankshaft rear) - (1) - GUG705649GM

Housing (Crank bearing);
Centre - (1) - AEU2023
Rear
2400TD - (1) - AEU2028
2500TD - (1) - RTC6709

Jet valve (Crank bearing housing);
Centre - (1) - AEU2294
Rear - (1) - AEU2794L

Cylinder Block Components - 200/300Tdi

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Cam Bearing;
Front - (1) - ETC8442
Rear - (3) - 90519055

Jet assembly (Piston);
Numbers 1 & 3 - (2) - ETC6531
Numbers 2 & 4 - (2) - ETC6532

Piston ring (Standard);
200Tdi - (4) - RTC6457
300Tdi - (4) - STC958

Bush (Little end);
200Tdi - (4) - ETC7286
300Tdi - (4) - ERR2419

Bearing set (Big end);
Standard size - (1) - RTC2993
Oversize (0.010") - (1) - RTC299310

Crankshaft - 200 & 300Tdi

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Crankshaft;
200Tdi - (1) - ERR1181
300Tdi - (1) - ERR2112

Bearing set (Main) - (1) - STC3395
Standard size.

Thrust washer;
Standard size - (ar) - RTC2825
Oversize (0.025") - (ar) - 538131
Oversize (0.050") - (ar) - 538132
Oversize (0.075") - (ar) - 538133
Oversize (0.10") - (ar) - 538134

Spigot bush - (1) - 8566L

Oil seal (Crankshaft);
Rear - (1) - ERR2532
Front
Inner - (1) - ERR6490
Outer - (1) - ETC4154

Camshaft

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Camshaft;
2400/2500TD - (1) - BAU5313L
200Tdi - (1) - ETC7128
300Tdi - (1) - ERR3547

Thrust plate (Camshaft);
2400/2500TD - (1) - AEU2137L
200Tdi - (1) - ERC1561
300Tdi - (1) - ERR3754

Oil seal (Camshaft) - (1) - ERR3356
300Tdi.

Bearing (Camshaft);
2400/2500TD
Standard size - (1) - AEU2134L
Oversize (0.25mm) - (1) - AEU2135L
200/300Tdi
Font - (1) - ETC8442
Rear - (3) - 90519055

Oil Pump

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Oil pump assembly;
2400/2500TD - (1) - AEU2144L
200Tdi - (1) - ERR1178

'O' ring (Oil pump) - (1) - AEU2145L
2400TD only. Note: New oil pumps do not use 'O' ring.
Gasket (Oil pump) - (1) - ERC8408
200Tdi.

Relief valve (Oil pressure);
2400/2500TD - (1) - AEU2875
200Tdi - (1) - ETC4880
300Tdi - (1) - ERR1085

Spring (Relief valve);
2400/2500TD - (1) - RTC6770
200Tdi - (1) - 564456
300Tdi - (1) - ERR1084

Oil filter;
2400/2500TD - (1) - AEU2218P
200/300Tdi - (1) - ERR3340

Thermostat valve (Oil cooler);
2400/2500TD - (1) - AEU2220L
200/300Tdi - (1) - ERC5923

Switch (Oil pressure) - (1) - PRC6387
All models.

Cylinder Head

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Cylinder head assembly;
2400TD - (4) - STC653
2500TD - (4) - STC1347
200Tdi - (1) - RTC6896
300Tdi - (1) - ERR5027

Gasket (Cylinder head);
2400/2500TD (individual gaskets)
1.42mm - (4) - STC1570
1.52mm - (4) - STC1571
1.62mm - (4) - STC1844
200/300Tdi (individual gaskets)
1.3mm - (1) - ERR5261
1.4mm - (1) - ERR5262
1.5mm - (1) - ERR5263

Valve (Inlet);
2400/2500TD - (4) - AEU2296
200Tdi - (4) - ERR1157
300Tdi - (4) - ERR3777

Valve (Exhaust);
2400/2500TD - (4) - RTC4916
200/300Tdi - (4) - ERR1156

Seal (Valve stem) - (8) - ETC8663
200/300Tdi.

Valve guide;
2400/2500TD - (8) - AEU2045
200/300Tdi - (8) - LGJ100880

Valve spring;
2400/2500TD - (8) - AEU2051
200/300Tdi - (8) - ERR4640

Glow plug;
2400/2500TD - (4) - ADU9955
200/300Tdi - (4) - ETC8847

Gasket (Rocker cover);
2400/2500TD - (4) - AJM4460
200Tdi - (1) - ERR2393
300Tdi - (1) - ERR2409

End plug (Cylinder head) - (2) - ERR765
200Tdi.

Rocker Gear

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Rocker assembly (Complete) - (4) - AEU2059L
2400/2500TD models.

Rocker arm;
2400/2500TD
Inlet - (4) - LGQ10007
Exhaust - (4) - LGQ10008L
200Tdi
Right - (4) - ERR1202
Left - (4) - ERR1201
300Tdi
Right - (4) - ERR3343
Left - (4) - ERR3342

Rocker shaft;
200Tdi - (1) - ERR4682
300Tdi - (1) - ERR4848

Pushrod;
2400/2500TD - (8) - AEU2070
200/300Tdi - (8) - 546799

Follower;
2400/2500TD - (8) - AEU2069
200/300di - (8) - RTC6564

Miscellaneous Components

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Tensioner (Timing belt);
200Tdi - (1) - ERR2530
300Tdi - (1) - ERR1972

Tensioner (Auxiliary) - (1) - ERR4708
300Tdi.
Idler pulley - (1) - ETC8560
200Tdi.
Cold start unit - (1) - RTC5624
2400/2500TD.

Vacuum pump (Brake servo);
2400TD - (1) - RTC4995
2500TD - (1) - RTC6644
200Tdi - (1) - ERR535
300Tdi - (1) - ERR3539

Turbo assembly (New);
2400/2500TD - (1) - RTC4910
200Tdi - (1) - ETC7461
300Tdi - (1) - ERR4802
Includes manifold.

Wastegate (Turbo) - (1) - RTC5017
2400/2500TD.

Gaskets & Oil Seals

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Gasket set;
For a complete engine rebuild, order one of each set.
NOTE: Cylinder head gaskets are not included.
2400/2500TD
Upper - (1) - STC850
Lower - (1) - STC1623
200Tdi
Upper - (1) - STC1172
Lower - (1) - STC1557
300Tdi
Upper - (1) - RA1234
Lower - (1) - RA1235

Cylinder head gasket;
2400/2500TD
4 required per engine.
1.42mm - (ar) - STC1570
1.52mm (2 notch) - (ar) - STC1571
1.62mm (1 notch) - (ar) - STC1844
200/300Tdi
4 required per engine.
1.3mm - (1) - ERR5261
1.4mm - (1) - ERR5262
1.5mm - (1) - ERR5263

Rocker cover gasket;
2400/2500TD - (4) - STC814
200Tdi - (1) - ERR2393
300tdi - (1) - ERR2409

Front cover gasket;
2400TD - (1) - STC2905
200Tdi
Inner - (1) - 538039
Outer - (1) - ERR1195
300Tdi
Inner - (1) - ERR4860
Outer - (1) - ERR7293

Inlet manifold gasket - (4) - STC804
2400/2500TD.

Exhaust manifold gasket;
2400/2500TD
To cylinder head - (4) - RTC4893
To turbo - (1) - RTC5004

Inlet/Exhaust manifold gasket;
200Tdi - (1) - ERR1208
300Tdi - (1) - ERR3785

Exhaust gasket (Manifold to turbo);
200Tdi - (1) - ETC7514

Turbo to exhaust gasket;
2400/2500TD - (1) - RTC4894
200Tdi - (1) - ETC7513

Oil seal (Crankshaft);
2400/2500TD
Rear - (1) - RTC6710
Front - (1) - RTC6771

'O' ring (Crankshaft - rear) - (1) - GUG705649GM
2400/2500TD.

Oil seal (Crankshaft);
200/300Tdi
Rear - (1) - ERR2532
Front
Inner - (1) - ERR6490
Outer - (1) - ETC4154

Oil seal (Camshaft) - (1) - ERR3356
300Tdi only.
'O' ring (Oil pump) - (1) - AEU2145
2400TD only. Note: New oil pumps do not use 'O' ring.
Gasket (Oil pump) - (1) - ERC8408
200Tdi.
Seal (Valve stem) - (8) - ETC8663
200/300Tdi.
End plug (Cylinder head) - (2) - ERR765

Flywheel

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Flywheel;
2400/2500TD - (1) - RTC4945
200/300Tdi - (1) - ERR719

Ring gear only;
2400/2500TD - (1) - RTC4927
200/300Tdi - (1) - 568431



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Fri, 25 Jul 2008