1. Chassis Assembly - (1) - 402547

All commission no. CP/CC models.

Chassis Assembly - (1) - PKC21

Commission no. CR1 to CR5000; CF1 to CF12500.

Chassis Assembly - (1) - PKC54

Commission no. CR5001 to CR6020; CF12501 to CF21500.

Chassis Assembly - (1) - PKC21

From commission no. CR6021 and CF21501.

2. Outrigger (rear trailing arm) - (2) - RR1320

Repair section, fits LH & RH.

3. Bracket (lower wishbone arm) - (4) - 139580

4. Turret (front suspension (LH) - (1) - 307796

5. Turret (front suspension (RH) - (1) - 307797

6. Side Brace (sub assembly) - (2) - RR1323

Repair section, fits LH & RH.

7. Bracket (body mounting, sill, front) - (2) - 211354

8. Bracket (body mounting, sill, rear, LH) - (1) - 147897

9. Bracket (body mounting, sill, rear, RH) - (1) - 147898

10. Bracket (gearbox mounting, LH) - (1) - 139223

All commission no. CP/CC models.

11. Bracket (gearbox mounting, RH) - (1) - 139224

'A' type and non-overdrive models.

12. Bracket (gearbox mounting) - (2) - 160114

All commission no. CR/CF models.

'J' type overdrive.

13. Breast Plate (upper, repair section) - (1) - RR1322

14. Breast Plate (lower, repair section) - (1) - RR1321

15. Crossmember (rear suspension axle) - (1) - 214107

Includes body mounting brackets and diff pins.

16. Bracket Kit (axle mounting, front) - (2) - 140009K

Including reinforcements and stud.

17. Stud Only (axle mounting, front) - (2) - 147671

18. Support Bracket (pair) - (1) - RR1327

Not included with item 15.

19. Crossmember (axle, rear) - (1) - 214031

Includes damper mountings, brackets and pins.

20. Bracket Kit (axle mounting, rear) - (2) - 140051K

Including stud.

21. Stud Only (axle mounting, rear) - (2) - 147400

22. Rear Chassis Repair Section - (1) - RR1324

Includes cross tube and brackets. Length of box sections approx. 20".

23. Cross Tube Assembly (top) - (1) - 213327

All commission no. CP/CC models.

Cross Tube Assembly (top) - (1) - 219115

All commission no. CR models; CF1 to CF35000.

Cross Tube Assembly (top) - (1) - TKC2147

From CF35001 on.

24. Screw (cross tube to chassis frame) - (6) - HU907

25. Washer (locking) - (6) - WL209

26. Radiator Protection Shield - (1) - 213021

All CP/CR models; All CC models; CF1 to CF35000.

Radiator Protection Shield - (1) - TKC1972

From CF35001 on.

27. Screw (shield to chassis frame) - (2) - HU907

28. Washer (locking) - (2) - WL209

29. Nut (plain) - (2) - HN2009

30. Bracket (bumper support strut) - (2) - ZKC1473

From CF35001.

31. Screw (bracket to shield) - (4) - HU806

From CF35001.

32. Washer (locking) - (4) - WL208

From CF35001.

33. Washer (plain) - (4) - WP8

From CF35001.

34. Crossmember (gearbox mounting) - (1) - 211361

All commission no. CP/CC models.

'A' type and non-overdrive models.

35. Crossmember (gearbox mounting) - (1) - 218275

All commission no. CR/CF models.

'J' type overdrive.

36. Plate (adjusting) - (2) - 160120

From commission no. CR1/CF1; as fitted.

37. Screw (crossmember) - (4) - HU906

Screw (crossmember) - (4) - HU910

Use with 160120.

38. Washer (plain) - (8) - WP9

39. Washer (locking) - (4) - WL209

40. Nut (plain) - (4) - HN2009

Strengthening Lower Wishbone Arm Brackets
The lower front inner wishbone brackets (illus. no.3) which are welded to the chassis, are considered weak points of the front suspension as they are often found to be cracked or even broken away from the chassis. This is usually caused by running into pot holes or hitting kerbs. These brackets are easily replaced by a competent chassis repair workshop, and represent a considerable improvement to the earlier TR2/3/3A and TR4 design. It's a good idea to periodically check these brackets, and have them replaced or reinforced if they are cracked or broken, as this condition presents a severe safety hazard.
We have followed a design from Triumph themselves and produced a strengthening kit which comprises three plates that are welded to the inner wishbone bracket and the chassis.

41. Reinforcement Plate Set - (1) - RR1422LH
For lower wishbone brackets, LH.
42. Reinforcement Plare Set - (1) - RR1422RH
For lower wishbone brackets, RH.
43. Plate Washer (reinforcement) - (4) - 139580PLATE
Aftermarket or competition use.
44. Skid Plate Assembly - (1) - 308208
45. Clamp Plate - (4) - 144326
46. Washer (locking) - (4) - WL209
47. Nut - (4) - HN2009

Chassis to Body Mountings

48. Body Mounting Kit - (1) - 574244

The above kit includes items 49-95.

49. Nut (mounting, front body) - (2) - HN2009

50. Stud (mounting, front body) - (2) - 143472

51. Washer (locking) - (2) - WL209

52. Washer (plain) - (2) - WP136

53. Pad (rubber/canvas, thin) - (4) - 601994

54. Screw (mounting, front side brace) - (2) - HU920

55. Washer (plain) - (2) - WM79

56. Pad (rubber/canvas, thin) - (2) - 601994

57. Pad (aluminium) - (2) - CD26326

58. Pad (rubber/canvas, thick) - (2) - 608836

59. Washer (plain) - (2) - WP9

60. Washer (locking) - (2) - WL209

61. Nut (plain) - (2) - HN2009

62. Screw (mounting, front member) - (2) - HU811

63. Washer (locking) - (2) - WL208

64. Washer (plain) - (2) - WP185

65. Pad (rubber/canvas, thin) - (4) - 601994

66. Screw (mounting, sill bracket) - (14) - HU811

67. Washer (locking) - (14) - WL208

68. Washer (plain) - (14) - WP185

69. Pad (rubber/canvas, 'A' post mounting) - (4) - 611732

Square shaped pad.

70. Pad (rubber/canvas, 'B' post mounting) - (4) - 616613

Triangular shaped pad.

71. Screw (rear member cruciform) - (2) - HU811

72. Washer (locking) - (2) - WL208

73. Plate (reinforcing) - (2) - 619585

74. Pad (aluminium) - (2) - CD26326

75. Pad (rubber/canvas, thin) - (2) - 601994

76. Pad (rubber/canvas, thick) - (2) - 608836

77. Screw (rear floor to axle crossmember) - (2) - SH606121

78. Washer (locking) - (2) - WL209

79. Washer (plain) - (2) - WP164

80. Pad (aluminium) - (2) - CD26326

81. Screw (mounting rear body) - (2) - SH605101

82. washer (locking) - (2) - WL208

83. Washer (plain) - (2) - WP185

84. Pad (aluminium) - (2) - CD26326

85. Washer (plain, body mounting, rear) - (2) - WP19

86. Nut (plain) - (2) - HN2009

87. Hook Bolt (spare, wheel) - (1) - 650017

88. Nut (plain, top of hook bolt) - (1) - HN2008

89. Plate (reinforcing, spare wheel pan) - (1) - 611875

90. Pad (rubber/canvas, thin) - (3) - 601994

91. Washer (plain) - (1) - WP8

92. Nut (nyloc, bottom of hook bolt) - (1) - YN2908

93. Strip (protection, front crucifrom) - (2) - 601995-4

94. Strip (protection, side member) - (2) - 601995-3

95. Strip (protection, trailing arm outrigger) - (2) - 601995-4

96. Plate (packing, 'A' post mounting) - (ar) - 619395

Square shaped plate.

97. Plate (packing, 'B' post mounting) - (ar) - 619396

Triangular shaped plate.

Chassis Alignment
The packing plates 619395 and 619396 are for use when a greater thickness of body to chassis packing is required than the stated quantity of rubber/canvas pads. The metal plates should be as a supplement to the rubber/canvas pads. The use of additional rubber/canvas pads should be avoided and the more solid packing basis utilised.
It is rare for a body to fit a chassis with identical numbers of packing pads side to side and end to end. So how do you know which parts are right and wrong? Life is very easy if the chassis is bare. All that you need is a flat floor, a piece off string, a ruler and a tape measure. The diagonal dimensions are in the workshop manual (545277). The rest is a simple matter of measurement from the floor to selected points on the chassis.
If the body and chassis are joined, the method used doesn't change too much. You still need a reliably flat floor. Raise the car from the floor and measure up to the selected chassis points. More care is needed because of larger measurement distances. Essentially, if the front end is set up parallel to the floor, the rear should be the same. The front needs to be reasonably correct to ensure steering accuracy. Probably as much as 1/2" of misalignment at the rear can be absorbed by careful packing - this depends on individual acceptance. If there is a problem and it's understood, the body can be built around it. It is suggested that misalignment at the front of more than 1/2" should be corrected professionally especially if other repairs or modifications are to be carried out.
Once the chassis is prepared to the tolerance you accept, it does provide a perfect jig for body preparation. It is obviously a good idea in this case to omit the paint finish until the body is finished. The chassis also provides an excellent transport jig for the bodyshell when it goes for painting, so if it is used for this ensure the clamping bolts move freely in their threads. Pack these threads with greased screws when the chassis goes for painting (or galvanising).

Consumables

98. WD40 (400ml can) - (ar) - GAC111

99. Studloc (Loctite, 10ml) - (ar) - GAC100

100. Grease (anti-seize, 85gm) - (ar) - RX1345

101. Paint (chassis, black, 400ml aerosol) - (ar) - RX4070A

102. Paint (chassis, black, brush on, 125ml) - (ar) - RX4070B

Bodyshell

1. Bodyshell Assembly (RH steering) - (1) - 575675

All CP/CC models. 1969 to 1972.

Bodyshell Assembly (LH steering) - (1) - 575676

All CP/CC models. 1969 to 1972.

Bodyshell Assembly (RH steering) - (1) - 575807

European models. All CR models. 1972 to 1975.

Bodyshell Assembly (LH steering) - (1) - 575808

European models. All CR models. 1972 to 1975.

Bodyshell Assembly (LH steering) - (1) - 575808

North American models. From CF1 to CF27000. 1972 to 1974.

Bodyshell Assembly (LH steering) - (1) - NKC613

North American models. From CF27001 to CF58328. 1974 to 1976.

2. Mounting Kit (body to chassis) - (1) - 574244

Grommets, Plugs & Kits

3. Grommet & Plug Kit (car set) - (1) - RR1455

Includes items 4, 25 & 34.

4. Grommet & Plug Kit (front bulkhead & forward) - (1) - RR1456

Includes items 5-24.

5. Grommet (steering column, through bulkhead) - (1) - 610608

To CP/CC75000; fits 2 3/8" hole.

6. Seal (steering column) - (1) - 631205

From CP75001 to CP77718; CC75001 to CC85737.

7. Seal (steering column, foam) - (2) - 633679

All CR/CF models.

8. Grommet (main wiring loom, through bulkhead, driver's side) - (1) - 600400W

Fits 1 1/2" hole.

9. Grommet (wiper rack tube, through bulkhead) - (1) - 131155

Fits 1 1/4" hole.

10. Grommet (main wiring loom, through bulkhead, passenger's side) - (1) - 602037

Fits 1" hole.

11. Grommet (speedometer and tachometer cables) - (3) - 602037

Fits 1" hole.

12. Plug (blanking hole on bulkhead for speedometer cable routing) - (1) - 600399

Fits 1" hole.

13. Grommet (radio aerial lead through bulkhead end panel) - (1) - 602037

Fits 1" hole.

14. Grommet (marker and side lamp cables through inner wing) - (2) - 602037

Fits 1" hole.

15. Grommet (oil pressure gauge tube through bulkhead) - (1) - 600395

Fits 1" hole.

16. Grommet (choke cable and water valve control cable through bulkhead) - (1) - 600395

Fits 1" hole.

17. Grommet (bonnet release cable through bulkhead) - (1) - 61917

Fits 1/2" hole.

18. Grommet (screen washer electrical cable through bulkhead) - (1) - 61917

Fits 1/2" hole.

19. Grommet (screen washer tubing through bulkhead and into plenum) - (2) - 61917

Fits 1/2" hole.

20. Grommet (scuttle vent operating rod into plenum) - (1) - 61917

All CP/CC models. Fits 1/2" hole.

21. Grommet (Front indicator leads, holes in front valance) - (1) - 61917

North American models; from CF27001. Fits 1/2" hole.

22. Gasket (heater connector, bulkhead) - (1) - 611040

23. Plug (blanking holes in bulkhead adjacent to screen washer reservoir) - (2) - CD27769

Fits 3/8" hole.

24. Plug (blanking small hole in bulkhead above accelerator pedal) - (2) - 603790

North American models. Fits 5/16" hole.

25. Grommet & Plug Kit (cockpit area) - (1) - RR1457

Includes items 26-33.

26. Plug (blanking jacking hole in floor panels) - (2) - 603384

Fits 3 1/4" hole.

27. Plug (blanking holes in floor behind seat) - (2) - CD25672

Fits 5/8" hole.

28. Plug (blanking holes in floor panel behind seat) - (2) - 600399

Fits 1" hole.

29. Grommet (handbrake cable through heel board) - (2) - 612715

Fits 1" hole.

30. Grommet (gearbox wiring loom through gearbox tunnel cover) - (1) - 612715

Fits 1" hole.

31. Plug (prop shaft lubrication access) - (1) - 605602

Fits 2 1/2" hole.

32. Plug (blanking, screen capping) - (2) - 612976

Fits 7/8" hole.

33. Plug (blanking holes for inertia type seat belts) - (2) - RFR208

European models. Fits 1/2" hole.

34. Grommet & Plug Kit (boot area & rear of bulkhead trim panel) - (1) - RR1458

Includes items 35-49.

35. Plug (blanking, chassis rear crossmember) - (1) - 612235

Fits 7/8" hole.

36. Seal (sponge, around petrol tank drain to boot floor) - (2) - 611733

To CP/CC75000.

From CP/CC75001; German models.

37. Plug (blanking hole for petrol tank drain) - (1) - 623176

From CP/CC75001 and all German models. Fits 1 3/8" hole.

38. Plug (blanking holes either side of petrol tank) - (2) - 600399

Fits 1" hole.

39. Grommet (petrol vapour tube, through boot floor) - (1) - 131155

North American models: CC50001 to CC85737. Fits 1 1/4" hole.

Grommet (petrol vapour tube, through floor) - (1) - 602037

North American models: From CF1 approx. Fits 1" hole.

40. Grommet (petrol pump vent pipe, through boot floor) - (1) - 600396

To CC50000. Fits 1" hole.

Grommet (petrol pump vent pipe, through boot floor) - (1) - 131155

From CC50001 approx. Fits 1 1/4" hole.

41. Plug (blanking hole in LH boot floor panel) - (1) - 600399

Fits 1" hole.

42. Plug (LH arch side blanking, redundant PI pump mounts) - (3) - CD22869

North American models. Fits 5/16" hole.

43. Plug (paint drainage holes) - (1) - 600399

Fits 1" hole.

44. Grommet (petrol pipe through boot floor) - (2) - 600395

All CP/CR models. Fits 1" hole.

45. Plug (blanking fuel pipe through boot floor) - (1) - 600399

North American models. Fits 1" hole.

46. Plug (rubber, blanking) - (4) - 14A7031

Fits 1/2" hole.

47. Plug (blanking hole in inner rear valance for wiring access) - (1) - 600399

Fits 1" hole.

48. Grommet (number plate lamp cables through rear valance) - (1) - 61917

All CP/CC models. Fits 1/2" hole.

49. Grommet (petrol filler cap through rear deck) - (1) - 650247

European models. Fits 2 3/8" hole.

Grommet (petrol filler cap through rear deck) - (1) - 622683

North American models. Fits 2 3/8" hole.

'Waxoyl' Car Care

50. 'Waxoyl' Anti-Corrosion Starter Kit - (1) - RX1032

Includes items 52, 56, 57.

51. 'Waxoyl' Anti-Corrosion (400ml aerosol) - (ar) - RX1026

'Waxoyl' Anti-Corrosion (200ml aerosol) - (ar) - RX1025

52. 'Waxoyl' Anti-Corrosion (cartridge) - (ar) - RX1028

2.5 litre. For use with item 56.

53. 'Waxoyl' Anti-Corrosion (can) - (ar) - RX1029

2.5 litre.

54. 'Waxoyl' Anti-Corrosion (can) - (ar) - RX1027

5 litre.

55. 'Waxoyl' (trigger spray gun) - (ar) - RX1033

56. 'Waxoyl' (high pressure spray gun) - (ar) - RX1030

For use with item 52.

57. 'Waxoyl' (extension prove) - (ar) - RX1031

For use with item 56.

58. 'Waxoyl' Underbody Seal (can) - (ar) - RX1024

1 litre.

'Waxoyl' Underbody Seal (can) - (ar) - RX1023

500ml.

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